AI workloads are placing unprecedented demands on data center power infrastructure. As GPU capabilities continue to advance and rack power densities increase, the industry is moving toward higher-voltage architectures based on 800 VDC or ±400 VDC. In response, Infineon Technologies AG has introduced a 27 kW three-phase power supply unit (PSU) solution designed for server OEMs and ODMs. The reference design complies with the OCP Open Rack V3 (ORV3) specification and supports emerging AI server rack architectures. It strengthens Infineon’s portfolio of power solutions for AI infrastructure while helping developers accelerate product development and improve rack-level power density, energy efficiency, and thermal performance.
The design combines Infineon components including 650V CoolSiC and CoolMOS MOSFETs, EiceDRIVER gate drivers, XENSIV current sensors, and PSOC microcontrollers. It achieves a peak efficiency of more than 98 percent at an input voltage of 480 VAC and 50 percent load. The reference design uses a five-level ANPC PFC topology and a three-level LLC converter, reaching a power density of 116 W/in³, compared with the ORV3 minimum requirement of 94 W/in³. An integrated energy buffer provides a hold-up time of 20 milliseconds during short power grid disturbances. It also helps smooth the line voltage during rapid GPU load changes, eliminating the need for a separate capacitor bank unit (CBU). An integrated planar magnetic structure enables a compact, modular, and scalable high-frequency transformer design.
The PFC and LLC stages are digitally controlled to respond to demanding AI load transients. The programmable power control accelerator (PPCA), integrated into the PSOC Control C3 Performance Line microcontroller, supports precise current and voltage regulation with fast dynamic response. The reference design supports a three-phase input voltage range of 311 to 528 VAC and is therefore suitable for a range of global grid standards. It achieves low input-current total harmonic distortion (iTHD) and a power factor above 0.99 across most of the load operating range. The design supports operation at ambient temperatures from -5°C to 45°C.
